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Parts Catalog
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We Accept Most Major Credit Cards
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Ion™
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Upgrades
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Mobile Rack
Part #: KD020000
Save time and company resources. With the Ion Mobile Rack, you can wheel your Ion Controller around your plant’s floor with ease. Take the controller to your tool room for diagnostics. Help with tooling maintenance and minor repairs. All with one machine—and according to your schedule.
Part #: KD020000
Save time and company resources. With the Ion Mobile Rack, you can wheel your Ion Controller around your plant’s floor with ease. Take the controller to your tool room for diagnostics. Help with tooling maintenance and minor repairs. All with one machine—and according to your schedule.
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Mobile Rack with Transformer
Part #: KD021001
Add our compact, step-down transformer to your Ion Controller. Only 1/4 the size of regular transformers, the Ion transformer gives you the convenience to make necessary connections quickly and reliably.
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Remote Display Head Cable, 25'
Part #: KD023005
When floor space is at a premium, the Ion remote head cable allows you to park your controller behind the molding machine for optimum flexibility. Also available in custom sizes.
Part #: KD023005
When floor space is at a premium, the Ion remote head cable allows you to park your controller behind the molding machine for optimum flexibility. Also available in custom sizes.
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Upgraded Wire Harness
Get the most out of your Ion Series controller when you upgrade your wire harness. The upgraded wire harness lets you expand your Ion up to 24 zones—giving you greater flexibility to use it on the bigger tools on your plant floor. Call Fast Heat and we can help you customize to your specifications.
PLEASE ASK YOUR SALES REPRESENTATIVE FOR MORE DETAILS
Get the most out of your Ion Series controller when you upgrade your wire harness. The upgraded wire harness lets you expand your Ion up to 24 zones—giving you greater flexibility to use it on the bigger tools on your plant floor. Call Fast Heat and we can help you customize to your specifications.
PLEASE ASK YOUR SALES REPRESENTATIVE FOR MORE DETAILS
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I/O Package
Integrate your Ion Series controller into your molding cell with an upgraded input/output (I/O) connection. This feature allows you to use the Ion’s more advance settings for your highly automated processes. Fast Heat’s engineering department can partner with you to customize this feature based on your exact manufacturing needs.
PLEASE ASK YOUR SALES REPRESENTATIVE FOR MORE DETAILS
Integrate your Ion Series controller into your molding cell with an upgraded input/output (I/O) connection. This feature allows you to use the Ion’s more advance settings for your highly automated processes. Fast Heat’s engineering department can partner with you to customize this feature based on your exact manufacturing needs.
PLEASE ASK YOUR SALES REPRESENTATIVE FOR MORE DETAILS
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Replacement Parts
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Ion Dual-Zone 20-Amp Power Module
Part #: KM043000
This easy to replace power module is designed with exclusive circuitry that ensures longer triac life, easy maintenance and reliable operation. The dual zone power module can control up to two zones at 4200 watts each (240vac, 17.5Amps – fused at 20amps).
Part #: KM043000
This easy to replace power module is designed with exclusive circuitry that ensures longer triac life, easy maintenance and reliable operation. The dual zone power module can control up to two zones at 4200 watts each (240vac, 17.5Amps – fused at 20amps).
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Ion Single-Zone, 30-Amp Power Module
Part #: KM043002
Can operate two heaters on one card. The single-zone power module is most often used on manifold systems. Can control 6600 watts (240vac, 27.5Amps – fused at 30amps).
Part #: KM043002
Can operate two heaters on one card. The single-zone power module is most often used on manifold systems. Can control 6600 watts (240vac, 27.5Amps – fused at 30amps).
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Ion Thermocouple Board
Part #: KM042000
Protect your thermocouples. Converts actual voltage analog signal into digital signal so Ion Controller can read and monitor heater temperature. Active Thermocouple Protection (ATP) function acts like circuit breaker to open circuit if large power surge occurs and protects thermocouples. 12-zones.
Part #: KM042000
Protect your thermocouples. Converts actual voltage analog signal into digital signal so Ion Controller can read and monitor heater temperature. Active Thermocouple Protection (ATP) function acts like circuit breaker to open circuit if large power surge occurs and protects thermocouples. 12-zones.
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Pulse™
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Upgrades
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Mobile Rack
Part #: KD020005
Take your Pulse Controller anywhere you need to with this industrial strength mobile rack. Use it in your most challenging work cells. Safely roll it into your tool room for diagnostics or help with tooling maintenance and minor repairs.
Part #: KD020005
Take your Pulse Controller anywhere you need to with this industrial strength mobile rack. Use it in your most challenging work cells. Safely roll it into your tool room for diagnostics or help with tooling maintenance and minor repairs.
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Mobile Rack w/Transformer
Part #: KD021008
Robust step-down transformer is convenient, flexible and compact. And with the Pulse mobile rack, you can take it anywhere.
Part #: KD021008
Robust step-down transformer is convenient, flexible and compact. And with the Pulse mobile rack, you can take it anywhere.
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Remote Display Head Cable, 25'
Part #: KD023005
When floor space is at a premium, the Pulse remote head cable allows you to park your controller behind the molding machine for optimum flexibility. Also available in custom sizes.
Part #: KD023005
When floor space is at a premium, the Pulse remote head cable allows you to park your controller behind the molding machine for optimum flexibility. Also available in custom sizes.
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Upgraded Wire Harness
Get the most out of your Pulse Series controller when you upgrade your wire harness. The upgraded wire harness lets you expand your Pulse up to 180 zones—giving you greater flexibility to use it on the various tools on your manufacturing floor.
PLEASE ASK YOUR SALES REPRESENTATIVE FOR MORE DETAILS
Get the most out of your Pulse Series controller when you upgrade your wire harness. The upgraded wire harness lets you expand your Pulse up to 180 zones—giving you greater flexibility to use it on the various tools on your manufacturing floor.
PLEASE ASK YOUR SALES REPRESENTATIVE FOR MORE DETAILS
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I/O Package
Part #: ASKP1322
The Pulse’s I/O feature is designed to easily interface with just about any piece of equipment on your plant floor—allowing for increased systems integration. Now you can monitor and track any variable in almost any application using the Pulse’s more advance settings for your highly automated processes. Fast Heat’s engineering department can partner with you to customize this feature.
Part #: ASKP1322
The Pulse’s I/O feature is designed to easily interface with just about any piece of equipment on your plant floor—allowing for increased systems integration. Now you can monitor and track any variable in almost any application using the Pulse’s more advance settings for your highly automated processes. Fast Heat’s engineering department can partner with you to customize this feature.
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Volt/Ohm Display Package
Part #: ASKP1334
Give your operator’s advanced details for each zone at all times. The Volt and Ohm information is included on your Pulse’s display screen and allows the operator to change the zone settings on the display—amps, watts, voltage and ohms. Then your operator can easily monitor your heater specifications (ohms), prevent tooling downtime and schedule maintenance services. The Volt/Ohm Display package ultimately reduces downtime—and saves you money.
Part #: ASKP1334
Give your operator’s advanced details for each zone at all times. The Volt and Ohm information is included on your Pulse’s display screen and allows the operator to change the zone settings on the display—amps, watts, voltage and ohms. Then your operator can easily monitor your heater specifications (ohms), prevent tooling downtime and schedule maintenance services. The Volt/Ohm Display package ultimately reduces downtime—and saves you money.
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Replacement Parts
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Pulse CPU Board
Part #: KM044000
The Pulse CPU Board is the “brain” of your hot runner controller. It ensures that the thermocouple module and the power modules are operating in perfect balance—at all times.
Part #: KM044000
The Pulse CPU Board is the “brain” of your hot runner controller. It ensures that the thermocouple module and the power modules are operating in perfect balance—at all times.
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Pulse Dual-Zone 20-Amp Power Module
Part #: KM043000
This easy to replace power module is designed with exclusive circuitry that ensures longer triac life, easy maintenance and reliable operation. The dual zone power module can control up to two zones at 4200 watts each (240vac, 17.5Amps – fused at 20amps).
Part #: KM043000
This easy to replace power module is designed with exclusive circuitry that ensures longer triac life, easy maintenance and reliable operation. The dual zone power module can control up to two zones at 4200 watts each (240vac, 17.5Amps – fused at 20amps).
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Pulse Single-Zone 30-Amp Module
Part #: KM043002
Can operate two heaters on one card. The single-zone power module is most often used on manifold systems. Can control 6600 watts (240vac, 27.5Amps – fused at 30amps).
Part #: KM043002
Can operate two heaters on one card. The single-zone power module is most often used on manifold systems. Can control 6600 watts (240vac, 27.5Amps – fused at 30amps).
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Pulse Thermocouple Board
Part #: KM044003
The Pulse’s thermocouple board not only protects your thermocouples, it contributes greatly to noise elimination. Reduces magnet interference that causes problems within the thermocouple. Multiplexer converts actual voltage analog signal into digital signal so Ion Controller can read and monitor heater temperature. Exclusive to Fast Heat, Active Thermocouple Protection (ATP) function acts like circuit breaker to open circuit if large power surge occurs and protects thermocouples.
Part #: KM044003
The Pulse’s thermocouple board not only protects your thermocouples, it contributes greatly to noise elimination. Reduces magnet interference that causes problems within the thermocouple. Multiplexer converts actual voltage analog signal into digital signal so Ion Controller can read and monitor heater temperature. Exclusive to Fast Heat, Active Thermocouple Protection (ATP) function acts like circuit breaker to open circuit if large power surge occurs and protects thermocouples.
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Miscellaneous
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CableXChecker
Each CableXChecker is custom built to match the cables used in your molding operation. In an instant, you can test your cables for continuity, miswired zones, and shorts without using a multi-meter. Uses a 9v battery for portability and convenience. Test lead included for testing individual pins and ground wire as needed.
PLEASE CALL FAST HEAT SERVICE DEPARTMENT TO ORDER
Each CableXChecker is custom built to match the cables used in your molding operation. In an instant, you can test your cables for continuity, miswired zones, and shorts without using a multi-meter. Uses a 9v battery for portability and convenience. Test lead included for testing individual pins and ground wire as needed.
PLEASE CALL FAST HEAT SERVICE DEPARTMENT TO ORDER
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MoldXChecker
The MoldXChecker detects opens, shorts, and overall mold heater health to prevent major damage and downtime—and avoid related expenses. Test the Ohms in the drops, manifolds, and sprues to ensure heaters and thermocouples are properly operating. Powered by two 9v batteries and outfitted with a travel handle, the highly portable MoldXChecker can be taken anywhere.
PLEASE CALL FAST HEAT SERVICE DEPARTMENT TO ORDER
The MoldXChecker detects opens, shorts, and overall mold heater health to prevent major damage and downtime—and avoid related expenses. Test the Ohms in the drops, manifolds, and sprues to ensure heaters and thermocouples are properly operating. Powered by two 9v batteries and outfitted with a travel handle, the highly portable MoldXChecker can be taken anywhere.
PLEASE CALL FAST HEAT SERVICE DEPARTMENT TO ORDER
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Smart Mold Box
Part #: KJ030016
The Fast Heat Smart Mold Box is an advanced junction box that protects your system against common mold leakage and thermocouple short circuits. With easy-to-use connectors, labeled and numbered for your convenience, the Smart Mold Box offers “ATP”: Active Thermocouple Protection with resettable fuses to help protect your thermocouples and output modules. A thermocouple can cost $12 to replace, but the tooling downtime is substantially more expensive!
Part #: KJ030016
The Fast Heat Smart Mold Box is an advanced junction box that protects your system against common mold leakage and thermocouple short circuits. With easy-to-use connectors, labeled and numbered for your convenience, the Smart Mold Box offers “ATP”: Active Thermocouple Protection with resettable fuses to help protect your thermocouples and output modules. A thermocouple can cost $12 to replace, but the tooling downtime is substantially more expensive!
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Female 24-Pin Connector
Our female 24-pin connector is built to last. With screw-in contacts so you know it’s on tight and a strong connector that won’t allow pushed-in pins, failure at this connection point is not an option.
PLEASE CALL FAST HEAT SERVICE DEPARTMENT TO ORDER
Our female 24-pin connector is built to last. With screw-in contacts so you know it’s on tight and a strong connector that won’t allow pushed-in pins, failure at this connection point is not an option.
PLEASE CALL FAST HEAT SERVICE DEPARTMENT TO ORDER
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Male 24-Pin Connector
Our male 24-pin connector sports sturdy, solid machined pins molded right into the base insert. Screw-in terminals make sure your connection is strong.
PLEASE CALL FAST HEAT SERVICE DEPARTMENT TO ORDER
Our male 24-pin connector sports sturdy, solid machined pins molded right into the base insert. Screw-in terminals make sure your connection is strong.
PLEASE CALL FAST HEAT SERVICE DEPARTMENT TO ORDER
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Female 24-Pin Insert
Take our rugged female 24-pin insert and pair it with our industrial strength base single connector latch or double connector latch.
PLEASE CALL FAST HEAT SERVICE DEPARTMENT TO ORDER
Take our rugged female 24-pin insert and pair it with our industrial strength base single connector latch or double connector latch.
PLEASE CALL FAST HEAT SERVICE DEPARTMENT TO ORDER
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Male 25-Pin Connector, Complete
Our male 25-pin connector is the industry standard. Crimp-on machined pins can push back and cause intermittent signals. However, we know you rely on this style of connector, and carry it for your convenience.
PLEASE CALL FAST HEAT SERVICE DEPARTMENT TO ORDER
Our male 25-pin connector is the industry standard. Crimp-on machined pins can push back and cause intermittent signals. However, we know you rely on this style of connector, and carry it for your convenience.
PLEASE CALL FAST HEAT SERVICE DEPARTMENT TO ORDER
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Single-Latch Base for 25-Pin or HA Connector
Part #: 600-616
Strong, industrial-strength single-latch base protects your connections in the harshest manufacturing conditions.
Part #: 600-616
Strong, industrial-strength single-latch base protects your connections in the harshest manufacturing conditions.
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Single Latch Panel Base
Part #: 601-648
Keep your connectors corrosion-free with our single latch base with cover. With the heavy-duty cover closed and sealed with a watertight gasket, your connectors are protected from corrosive environmental elements.
Part #: 601-648
Keep your connectors corrosion-free with our single latch base with cover. With the heavy-duty cover closed and sealed with a watertight gasket, your connectors are protected from corrosive environmental elements.
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Heater or Thermocouple Cable, 25-Pin
Quickly and efficiently connect your standard connector from your controller to your mold box.
PLEASE CALL FAST HEAT SERVICE DEPARTMENT TO ORDER
Quickly and efficiently connect your standard connector from your controller to your mold box.
PLEASE CALL FAST HEAT SERVICE DEPARTMENT TO ORDER
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Heater or Thermocouple Cable, 24-Pin
This highly recommended, heavy-duty, high quality connector may work on both your thermocouple and heater cable. With solid machined pins that won’t push back, a single-latched hood that holds and protects all inside wires and special strain relief bolts that hold your cable in place to prevent it from pulling away from the hood, your connections will be stronger than ever.
PLEASE CALL FAST HEAT SERVICE DEPARTMENT TO ORDER
This highly recommended, heavy-duty, high quality connector may work on both your thermocouple and heater cable. With solid machined pins that won’t push back, a single-latched hood that holds and protects all inside wires and special strain relief bolts that hold your cable in place to prevent it from pulling away from the hood, your connections will be stronger than ever.
PLEASE CALL FAST HEAT SERVICE DEPARTMENT TO ORDER
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Remote Display Head Cable, 25'
Part #: KD023005
When floor space is at a premium, the remote head cable allows you to park your controller behind the molding machine for optimum flexibility. For Pulse and Ion. Also available in 30’, 50’ and custom sizes.
Part #: KD023005
When floor space is at a premium, the remote head cable allows you to park your controller behind the molding machine for optimum flexibility. For Pulse and Ion. Also available in 30’, 50’ and custom sizes.
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Industry Standard Machined Pins
Our machined pins are better than rolled pins in holding more and consistent currents. For 25-pin and 64-pin standard connectors.
PLEASE CALL FAST HEAT SERVICE DEPARTMENT TO ORDER
Our machined pins are better than rolled pins in holding more and consistent currents. For 25-pin and 64-pin standard connectors.
PLEASE CALL FAST HEAT SERVICE DEPARTMENT TO ORDER
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(L) Metal Oxide Varistor; (R) Fuse
Metal oxide varistors (MOVs) protect controllers from being damaged from voltage spikes and power surges. Fuses act to protect your controller from over-current conditions. The fuse will “blow” if current rating is exceeded.
PLEASE CALL FAST HEAT SERVICE DEPARTMENT TO ORDER
Metal oxide varistors (MOVs) protect controllers from being damaged from voltage spikes and power surges. Fuses act to protect your controller from over-current conditions. The fuse will “blow” if current rating is exceeded.
PLEASE CALL FAST HEAT SERVICE DEPARTMENT TO ORDER
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Spark Industries LLC
242 Waterfall Drive
Elkhart, IN 46516
Phone: 574-606-4243
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Copyright 2019 Fast Heat, Inc.