Parts Catalog
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Ion™
Upgrades
Mobile Rack
Part #: KD020000

Save time and company resources. With the Ion Mobile Rack, you can wheel your Ion Controller around your plant’s floor with ease. Take the controller to your tool room for diagnostics. Help with tooling maintenance and minor repairs. All with one machine—and according to your schedule.

Mobile Rack with Transformer
Part #: KD021001

Add our compact, step-down transformer to your Ion Controller. Only 1/4 the size of regular transformers, the Ion transformer gives you the convenience to make necessary connections quickly and reliably.

Remote Display Head Cable, 25'
Part #: KD023005

When floor space is at a premium, the Ion remote head cable allows you to park your controller behind the molding machine for optimum flexibility. Also available in custom sizes.
Upgraded Wire Harness

Get the most out of your Ion Series controller when you upgrade your wire harness. The upgraded wire harness lets you expand your Ion up to 24 zones—giving you greater flexibility to use it on the bigger tools on your plant floor. Call Fast Heat and we can help you customize to your specifications.
PLEASE ASK YOUR SALES REPRESENTATIVE FOR MORE DETAILS
I/O Package

Integrate your Ion Series controller into your molding cell with an upgraded input/output (I/O) connection. This feature allows you to use the Ion’s more advance settings for your highly automated processes. Fast Heat’s engineering department can partner with you to customize this feature based on your exact manufacturing needs.
PLEASE ASK YOUR SALES REPRESENTATIVE FOR MORE DETAILS
Replacement Parts
Ion Dual-Zone 20-Amp Power Module
Part #: KM043000


This easy to replace power module is designed with exclusive circuitry that ensures longer triac life, easy maintenance and reliable operation. The dual zone power module can control up to two zones at 4200 watts each (240vac, 17.5Amps – fused at 20amps).
Ion Single-Zone, 30-Amp Power Module
Part #: KM043002


Can operate two heaters on one card. The single-zone power module is most often used on manifold systems. Can control 6600 watts (240vac, 27.5Amps – fused at 30amps).
Ion Thermocouple Board
Part #: KM042000


Protect your thermocouples. Converts actual voltage analog signal into digital signal so Ion Controller can read and monitor heater temperature. Active Thermocouple Protection (ATP) function acts like circuit breaker to open circuit if large power surge occurs and protects thermocouples. 12-zones.
Pulse™
Upgrades
Mobile Rack
Part #: KD020005


Take your Pulse Controller anywhere you need to with this industrial strength mobile rack. Use it in your most challenging work cells. Safely roll it into your tool room for diagnostics or help with tooling maintenance and minor repairs.
Mobile Rack w/Transformer
Part #: KD021008


Robust step-down transformer is convenient, flexible and compact. And with the Pulse mobile rack, you can take it anywhere.
Remote Display Head Cable, 25'
Part #: KD023005


When floor space is at a premium, the Pulse remote head cable allows you to park your controller behind the molding machine for optimum flexibility. Also available in custom sizes.
Upgraded Wire Harness

Get the most out of your Pulse Series controller when you upgrade your wire harness. The upgraded wire harness lets you expand your Pulse up to 180 zones—giving you greater flexibility to use it on the various tools on your manufacturing floor.
PLEASE ASK YOUR SALES REPRESENTATIVE FOR MORE DETAILS
I/O Package
Part #: ASKP1322


The Pulse’s I/O feature is designed to easily interface with just about any piece of equipment on your plant floor—allowing for increased systems integration. Now you can monitor and track any variable in almost any application using the Pulse’s more advance settings for your highly automated processes. Fast Heat’s engineering department can partner with you to customize this feature.
Volt/Ohm Display Package
Part #: ASKP1334


Give your operator’s advanced details for each zone at all times. The Volt and Ohm information is included on your Pulse’s display screen and allows the operator to change the zone settings on the display—amps, watts, voltage and ohms. Then your operator can easily monitor your heater specifications (ohms), prevent tooling downtime and schedule maintenance services. The Volt/Ohm Display package ultimately reduces downtime—and saves you money.
Replacement Parts
Pulse CPU Board
Part #: KM044000


The Pulse CPU Board is the “brain” of your hot runner controller. It ensures that the thermocouple module and the power modules are operating in perfect balance—at all times.
Pulse Dual-Zone 20-Amp Power Module
Part #: KM043000


This easy to replace power module is designed with exclusive circuitry that ensures longer triac life, easy maintenance and reliable operation. The dual zone power module can control up to two zones at 4200 watts each (240vac, 17.5Amps – fused at 20amps).
Pulse Single-Zone 30-Amp Module
Part #: KM043002


Can operate two heaters on one card. The single-zone power module is most often used on manifold systems. Can control 6600 watts (240vac, 27.5Amps – fused at 30amps).
Pulse Thermocouple Board
Part #: KM044003


The Pulse’s thermocouple board not only protects your thermocouples, it contributes greatly to noise elimination. Reduces magnet interference that causes problems within the thermocouple. Multiplexer converts actual voltage analog signal into digital signal so Ion Controller can read and monitor heater temperature. Exclusive to Fast Heat, Active Thermocouple Protection (ATP) function acts like circuit breaker to open circuit if large power surge occurs and protects thermocouples.
Miscellaneous
CableXChecker

Each CableXChecker is custom built to match the cables used in your molding operation. In an instant, you can test your cables for continuity, miswired zones, and shorts without using a multi-meter. Uses a 9v battery for portability and convenience. Test lead included for testing individual pins and ground wire as needed.
PLEASE CALL FAST HEAT SERVICE DEPARTMENT TO ORDER
MoldXChecker

The MoldXChecker detects opens, shorts, and overall mold heater health to prevent major damage and downtime—and avoid related expenses. Test the Ohms in the drops, manifolds, and sprues to ensure heaters and thermocouples are properly operating. Powered by two 9v batteries and outfitted with a travel handle, the highly portable MoldXChecker can be taken anywhere.
PLEASE CALL FAST HEAT SERVICE DEPARTMENT TO ORDER
Smart Mold Box
Part #: KJ030016


The Fast Heat Smart Mold Box is an advanced junction box that protects your system against common mold leakage and thermocouple short circuits. With easy-to-use connectors, labeled and numbered for your convenience, the Smart Mold Box offers “ATP”: Active Thermocouple Protection with resettable fuses to help protect your thermocouples and output modules. A thermocouple can cost $12 to replace, but the tooling downtime is substantially more expensive!
Female 24-Pin Connector

Our female 24-pin connector is built to last. With screw-in contacts so you know it’s on tight and a strong connector that won’t allow pushed-in pins, failure at this connection point is not an option.
PLEASE CALL FAST HEAT SERVICE DEPARTMENT TO ORDER
Male 24-Pin Connector

Our male 24-pin connector sports sturdy, solid machined pins molded right into the base insert. Screw-in terminals make sure your connection is strong.
PLEASE CALL FAST HEAT SERVICE DEPARTMENT TO ORDER
Female 24-Pin Insert

Take our rugged female 24-pin insert and pair it with our industrial strength base single connector latch or double connector latch.
PLEASE CALL FAST HEAT SERVICE DEPARTMENT TO ORDER
Male 25-Pin Connector, Complete

Our male 25-pin connector is the industry standard. Crimp-on machined pins can push back and cause intermittent signals. However, we know you rely on this style of connector, and carry it for your convenience.
PLEASE CALL FAST HEAT SERVICE DEPARTMENT TO ORDER
Single-Latch Base for 25-Pin or HA Connector
Part #: 600-616

Strong, industrial-strength single-latch base protects your connections in the harshest manufacturing conditions.
Single Latch Panel Base
Part #: 601-648


Keep your connectors corrosion-free with our single latch base with cover. With the heavy-duty cover closed and sealed with a watertight gasket, your connectors are protected from corrosive environmental elements.
Heater or Thermocouple Cable, 25-Pin

Quickly and efficiently connect your standard connector from your controller to your mold box.
PLEASE CALL FAST HEAT SERVICE DEPARTMENT TO ORDER
Heater or Thermocouple Cable, 24-Pin

This highly recommended, heavy-duty, high quality connector may work on both your thermocouple and heater cable. With solid machined pins that won’t push back, a single-latched hood that holds and protects all inside wires and special strain relief bolts that hold your cable in place to prevent it from pulling away from the hood, your connections will be stronger than ever.
PLEASE CALL FAST HEAT SERVICE DEPARTMENT TO ORDER
Remote Display Head Cable, 25'
Part #: KD023005


When floor space is at a premium, the remote head cable allows you to park your controller behind the molding machine for optimum flexibility. For Pulse and Ion. Also available in 30’, 50’ and custom sizes.
Industry Standard Machined Pins

Our machined pins are better than rolled pins in holding more and consistent currents. For 25-pin and 64-pin standard connectors.
PLEASE CALL FAST HEAT SERVICE DEPARTMENT TO ORDER
(L) Metal Oxide Varistor; (R) Fuse

Metal oxide varistors (MOVs) protect controllers from being damaged from voltage spikes and power surges. Fuses act to protect your controller from over-current conditions. The fuse will “blow” if current rating is exceeded.
PLEASE CALL FAST HEAT SERVICE DEPARTMENT TO ORDER
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